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two zone setup with chrcoal indirect cooking with gas

Push the coals to one side of a charcoal grill to setup a 2-zone cooking system.

Just turn off a burner or two or three and placing the food over the burners that are off to roast with indirect convection heat.

The importance of temperature control, 2-zone setup, and indirect grilling

Seasoning your grill and calibrating grill or smoker with dry runs

Seasoning and calibrating your grill or smoker with dry runs

The first thing to do after you assemble your new grill or smoker is to season it and calibrate it by doing a few dry runs without food. This will burn off any manufacturer's grease, and give you a sense for how to set it up to hit the two important target temps that almost all my recipes use: 225°F and 325°F.

Of course, in order to do this, you absolutely positively must have a good digital oven thermometer. I don't care how much you spent on your grill, the bi-metal dial thermometer that came with it is probably cheap and unreliable and likely to be off by as much as 50°F. Worse still, it is in the dome, and the temp down on the grate where the meat sits is much different. Like a musician, you must master your instrument to make great food.

Related articles

As background for this article, you should first read my article on the thermodynamics of cooking, my article on meat science, and my buyer's guide to thermometers. Here are others you should check out:

Charcoal Grill Setup

Gas Grill Setup

Offset (Barrel) Smoker Setup & Modifications

Weber Smokey Mountain & Bullet Smoker Setup

Think of your grill as an oven

I know you don't think of your grill this way, but if it has a lid, it really is an oven. Since temperature control is critical to all cooking, the major differences between your outdoor and indoor ovens are crucial:

(1) The flame in your indoor oven is under a metal plate so the food is not directly over the heat source as it is on most grills.

(2) Controlling the temperature is not as easy outdoors as it is in your kitchen because your indoor oven has a thermostat that regulates the oven heat.

(3) Temperature control is especially hard outdoors because the thermometer on your grill is probably worthless, regardless of the price you paid for your fancy stainless steel grill. Most grills have cheap bi-metal thermometers and they can be off by as much as 50F, especially because the probe is often nowhere near the meat.

The single most essential concept an outdoor cook needs to understand is the importance of temperature control and how to use a 2-zone setup and/or indirect cooking.

Whether you are cooking on an El Cheapo Charcoal Grill from Wally World, a Super Sabre Jet Stainless Steel Gas Grill from Williams of Napa, or a Texas Tinkermann Iron Tube Competitor mounted on a trailer, most outdoor cooking goes best if you use a 2-zone setup. Even if you are only cooking hot dogs.

To cook delicious food, you need to control your cooking temperature because the compounds in foods react differently to different levels of heat. For example, meats are composed of protein, water, fat, collagen, and some sugars, and each component changes drastically at different temperatures. Fats render at one temp, water evaporates at another, collagens melt at another, sugar caramelizes at another, the Maillard reaction (a.k.a. browning of proteins) occurs at another, and carbonization (a.k.a. charring or burning) occurs at yet another temp.

To gain control of temp, a 2-zone setup is ideal because it gives you much better control over temperature and method of applying heat. In a 2-zone setup, you have one side of the grill that is hot and producing radiant direct heat, and the other side is producing no heat and food on that side cooks by indirect convection heat. We'll call one the direct zone and the other the indirect zone.

2 zones and convection for temperature control

The most common mistake outdoor cooks make is using too much direct heat. That's how they burn things. That's how foods get tough and dry. If meat is exposed to very high heat for too long, the proteins get their undies in a bunch and shrink, squeezing out the liquids, and the result is tough dry meat.

Using a 2-Zone Indirect setup allows you to control the temp applied to the food. You can sear the exterior of a thick steak over high heat in the direct zone to get great flavor from browning, and then move it to the indirect zone to prevent burning and finish cooking the interior at a more moderate temperature.

Or you can do the reverse. You can start chickens over the indirect zone at a low temp and cook them until they are almost done. Then move them over the direct zone to crisp the skin and finish cooking.

2 zones for different foods

A 2-zone setup is especially handy if you have more than one food cooking at once where the thickness and water content of the two is significantly different so they will cook at different rates. For example, you might put stuffed tomatoes or stuffed peppers in the indirect zone to roast gently for about 20 minutes, and then put steaks or chops on the direct zone to sear quickly.

An indirect zone is particularly helpful for preventing food from burning if it is very sweet or if there is sugar in the rub or sauce. Slices of pineapple are great on the grill, but can burn quickly if put over direct heat.

2 zones for slow roasting

Roasts, like pork loin or beef roasts, or even whole chickens will burn badly if put over direct heat. They need to go in the indirect zone.

How to do it

Every grill is different, but try to get your indirect zone down into the 225°F to 250°F range. That's a magic number at which a lot of foods cook best. On a charcoal grill you push the coals to one side. On a gas grill you turn off all the burners except one or two. You will need to fiddle with your system. You may find that you can hit the 225°F mark with a three burner gas grill by turning one burner on medium and the other two off. Or maybe it needs to be on low. But then you have no hot zone. No problem. When it is time to move the the food to the hot zone, you can put it on a platter and then crank the hot side. When it maxes, put the food back on. You need to get to know your instrument and master the concept.

A good way to do this is experiment with a good thermometer and without food (doh!). You cannot trust your grills theremometer. You absolutely must get a good digital thermometer for your grill. Please read my buyer's guide to thermometers. You should also read my articles on the thermodynamics of cooking and meat science.

Add a water pan or two, especially if you are smoke roasting

Here's another useful technique: When you are cooking indirect with convection heat, you are roasting. If you add smoke to the atmosphere, you are smoke roasting. If you add a water pan under the meat you are adding moisture to the atmosphere and if the water pan is above the heat you are further protecting the meat from direct heat and the water absorbs heat helping to keep the temperature down. Smoke roasting, which is usually done at low temperatures for a long time can dry out the meat, so putting humidity into the atmosphere can help keep the meat moist. In addition, moisture mixes with the combustion gases, especially on a gas grill, and creates desirable flavors.

Some smokers, like the Weber Smokey Mountain, come with a water pan. That's it in the picture below on the right just beneath the ham and above the charcoal. Here are some ways to set up for indirect cooking with a water pan.

indirect grilling

On a charcoal grill, fill up a chimney, wait til the coals are white, dump the coals all on one side of the bottom rack, and put a water pan on the other. Put the top rack on, put the meat on the top rack above the water pan, and another water pan on the top rack above the coals.

Here's another article on how to set up a charcoal grill for moist smoke roasting. Follow the same concept on other charcoal grills.

smokenator

The metal insert on the right side of this Weber Kettle grill is called a Smokenator and it keeps the coals off to one side so, as in the photo, you can put your ribs on other side for low and slow indirect smoke roasting, and you can put more meat below on the bottom rack, or, as in this photo, a pan of beans under the ribs to catch the drippings. If you have a Weber Kettle, you need one of these handy attachments. Just click the link above. Man, I wish I had stock in Smokenator.

weber smokey mountain barbecue

The very popular and inexpensive Weber Smokey Mountain (WSM) and other "bullet" shaped smokers have a water pan between the coals and the food. Leave it in and you are cooking indirect. Take it out and you are cooking direct.

The water pan helps stabilize and lower oven temp and adds humidity to the oven. It can also catch drips for sauce. Here's an article on how to set up a WSM for moist smoke roasting.

smoked turkey barbecue setupThe gas grill at right is set up with a water pan under the meat for indirect cooking and to collect drippings. The pan is filled with wine, fruit, herbs, onions, and more goodies to make a flavorful stock for gravy. To the left is a small pan with wood chips for smoke. It is resting on a hot burner so the chips will smolder. Click here for more on how to make the ultimate smoked turkey, even on a gas grill. Here's an article on how to set up a gas grill for moist smoke roasting.

This page was revised 6/23/2010


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Read this before posting a comment please:

1) If you are looking for info, please use the table of contents or the search box, at the top of every page.

2) Don't ask me any questions that involve temp or time unless you tell me that you are using a digital thermometer! Bi-metal dial thermometers are often off by as much as 50°F! If you are not using a good digital you have no idea what the temp really is so I can't help you. If you are still using a dial thermometer, please read this article about thermometers, then buy a good digital, and then, if the problem persists (chances are it won't), hit me with your questions. Then, please tell me everything I need to know to answer your question. Like the type of cooker you are using. Remember, I am not a mind reader.

3) Please don't ask me "What grill (or smoker) should I buy?" Read my Buyer's Guides and the buying checklists and follow the links. I've shared just about everything I know. Pay attention to the awards I have given my faves. I cannot pick the right cooker for you any more than I could pick the right car or spouse for you.

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